
Warehouse Kitting Process Guide: Reduce Labor and Improve Order Accuracy A Story of Change in the Warehouse Picture this: A mid-sized electronics company in Ohio was struggling with late shipments, rising labor costs, and frustrated customers. Every time an order came in, warehouse workers scrambled to pick multiple parts scattered across different aisles. Missing components, mislabeling, and overtime hours became routine. Customer complaints piled up, and the company realized that inefficiencies were eating away at profit margins. Then, the operations team decided to try something different— warehouse kitting . Instead of handling parts individually, they began pre-assembling kits of commonly ordered items. Within months, labor hours dropped significantly, picking accuracy soared, and customer satisfaction improved. What once felt like chaos transformed into a streamlined operation. This isn’t just their story. It’s a scenario playing out across countless U.S. warehouses whe...